Sounds good right? Apply two coats of paint on each side of all components. Plus it’s exactly how I wanted it. Obviously, you’ll need to the same thing on the other T-track. We decided to take matters into our own hands and so should you. I then bolted the roof rack through a set of roof bars, just like normal cars use. Below is a How-To article on installing the factory roof rails so you can mount any number of items to your roof. Remove each bar of the rack and grab the cordless drill! 99. Using a flat head screw driver, assemble the roof rails to the top of the car by sxrewing the side rails and the cross bars together. The rack is incredibly lightweight and easy to assemble. Need a roof rack for your van? Just ensure the bars are for gutter mounting, as the feet are needed to work with the brackets. They run just about the full length of the van roof and are pre-drilled in … Jeremey Adventures’ method for making a DIY rooftop tent is pretty darn simple, especially if you already have a roof rack mounted to your truck or SUV. Solar panels, surfboards, kayaks, rocket boxes, these racks are sturdy enough to carry anything you need on top of your van. Dependent on your design you may need to fit pipes together using T or right angle connectors. Unistrut is so versatile that you can adapt this system onto any other van like a Sprinter or Transit. Ours are very heavy duty, but CVC have now produced a lighter version. Here is a roof rack i build from a ladder and some roof rails i didn't use. After conducting thorough research (i.e. He helped us design a DIY van roof rack for our specific needs and hopefully we can do the same for you! Roof rack brackets. If you are extending the roof rack to the front of the van, consider adding a tee bracket in the middle. Hardware is important. Your email address will not be published. 170" Vans come with 6 mounting brackets, 5 crossbars, and all hardware needed to install the rack to your van… Van Roof Racks Truck Roof Rack Truck Tent Truck Camper Roof Rails Roof Top Tent Jimny Suzuki Land Rover Discovery 2 Jeeps. Sprinter Van DIY $200 Roof Rack and Deck | Vanlife Hack. For our solar panels, we used U-bolt to secure them to the round pipe. Does your roof rack sound like a wind tunnel while driving down the highway? DIY Rooftop Camper Made From The Simplest Of Materials. All in I think I spent less than £350 for the whole thing, (£500 including the solar panel, the boxes etc). This post contains affiliate links, which means we may receive a commission if you click a link and purchase something that we genuinely recommend. Instructions for Installing Rack: Prime one coat on each side of all components. In this episode, we decided build our own roof rack and deck for your Sprinter for around $200. Required fields are marked *, Have you thought about chucking it all in to hit the open road? We have drawn together a basic picture of how each supporting piece should look. I bolted through using stainless steel fittings and big washers, but you could use U bolts and bolt around the bars instead. Looking for more DIY conversion inspiration? A fully custom, DIY solar panel roof rack for a Promaster van! There are a lot of different options for expedition roof racks, but unless you intend fitting a roof tent, then you probably don’t need to carry more than 50 to 100kgs. This homemade roof rack system cost only $50. The Completed DIY Van Roof Rack. The roof of a Ford Transit is not flat, it has a slight arch, which meant that if we wanted to attach anything to the roof we were going to need a roof rack. Follow The Little Red Bus on WordPress.com. First step, establish your needs. My rack is about the same height off the roof as the factory rack. I cannot tell you the number of times, we started a project only to find out that we did not have all the pieces. 2. The design itself couldn’t be more simple. One person screws the screw from the top using a Phillips head screw driver. Once your happy with it, go inside the van, find the holes and use a good marker to draw on the underside of the T-track where the holes will need to be drilled. Have you had a go at making your own DIY van roof rack? Roof rails are a handy addition to any Sprinter but not all vans were ordered with the rails factory installed. 48. This depends greatly on the make and model of the vehicle as well as the type of rack and its intended purpose. After realising flexible solar panels wouldn’t quite fit, it became apparent we would need to mount rigid panels either directly to the roof, or more likely to a roof rack that was in turn mounted to the roof. I used CVCs aluminium bars, but any generic ones from your friendly car accessory store will also work. Using our van would be more economical to haul skis, a kayak, and other camping equipment around. They are bolted through the fibreglass and have beefy spreader plates on the inside and stainless steel fittings. With the roof rack complete, you can now mount solar panels or whatever it is you want to attach. Thank you for your support! The construction of the DIY van roof rack itself is easy. Of course, what you really need is a solid safe and secure roof rack. 4. Using a measuring tape move the rack into the desired position. Recently we met with Joe and Erin Bacon. For this DIY roof mount, you can find all the materials we used listed below and purchase them online in advance from Home Depot. Vanarack can offer a range of high-quality roof racks from recognised and trusted manufacturers like Van Guard, and Rhino. When looking for your roof rack, you will also notice they are incredibly expensive, for what is often nothing more than a base for bolting on a myriad of ancillaries at additional expense. Thanks for wandering with us! We also own a 2010 Mazda 5 van which, unfortunately, didn't come with a roof rack. perusing the web for a couple of hours and trolling YouTube for instructional videos) we still were at a loss for how we were going to construct and install a roof rack. Firstly, if you have a fibreglass pop top like we do, then you need something to attach the rack to and to distribute the load. Thule Roof Rack Gutter Mount Foot Pack. Then you can attach whatever you want be it solar panels, cargo box, tent, whatever (keep in mind if you have a fibre glass roof like ours it isn’t going to bear a huge amount of weight). However, steel and aluminum are more durable and stronger, so they will last you a lot longer! We have a wide selection of Van and Truck Racks for most models of pickups and vans. Half inch galvanized steel pipes form the bars of the roof rack. An important decision can be choosing between steel, aluminum, and wood. Drill a hole slightly smaller than the screw to bolt the flange to the fiberglass roof. Or you might prefer roof bars such as the Van Guard Ulti Bar system, or Rhino Kammbar or Delta Bar. Description. I do not load or unload unless it’s fully down on the gutters. Having the right tools is key. The previous MMM car – a 2004 Subaru Impreza wagon. These are the ideal racks made by Thule, Yakima, and TracRac for carrying lumber, ladders, kayaks, canoes, bikes and so much more. (Obviously, unless you are making the exact same roof rack for the exact same vehicle us as your design will be different and your material needs will change). It is not an uncommon sight to see some type of roof rack on the top of conversion vans. (DIY Solar will follow in separate article). Apr 4, 2019 - Sprinter Van DIY $200 Roof Rack and Deck | Vanlife Hack. The unit mounts securely to the roof of a car or SUV. These days, it’s rare to find a converted van without some form of rack mounted to the top. Drilling holes into the van is not something you want to get wrong so be sure to measure twice drill once! I'll measure this am. Set the assembled rack atop the vehicle. Enter your email address to follow this blog and receive notifications of new posts by email. Sprinter Camper Conversion Cargo Van Conversion Sprinter Van Cargo Roof Rack Van Roof Racks Diy Camper Camper Van Motorhome Platform Deck. I used CVCs aluminium bars, but any generic ones from your friendly car accessory store will also work. Once you have double and triple checked your measurements, use a pencil, draw a circle around the flange and in each of the screw holes. Cars use holder, it ’ s fully down on the top using a Phillips head screw driver the are. 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